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Over time, forklift parts will wear and must be replaced. Buying new parts could become a pricey venture so another idea is to obtain used forklift components. This can save much money in the end. It is a great idea to acquire used lift truck components that have been reproduced. These components would ensure that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts which are remanufactured are a very cost effective solution compared to rebuilding. With rebuilding components, only the parts that are broken or worn out get changed, which means that other wearable parts might break down soon after purchase.
Remanufacturing on the other hand provides the best assurance for second-hand parts. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable components are replaced regardless of age or wear which is another rationale why reproduced components on the whole operate so much better. Whatever part within the part is brand new and this offers much longer life to the second-hand part. Depending on the forklift parts that are being redone, the cleaning process and the whole remanufacturing process will vary.
Replacing and Testing Components
The engines are cleaned after a complete disassembly. Different engine components like for instance spark plugs, pistons, rings, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are another item that is oven cleaned after being disassembled. The transmission is then washed. A complete inspection is performed in order to check for any cracks. Bearings, bushings and seals are all replaced. Typically, the replacement components utilized on transmission components meet OEM specifications.
Wearable parts
Some parts like for instance the alternator, the water pump, torque converters, the starter and steer axles could obtain longer serviceability after being reproduced and having all wearable parts replaced. The electronic control in the electric lift truck is maintained by the control card. This card could also be reproduced with replacing all aged and worn out parts. Unlike several lift truck parts the control card could only have the worn and aged parts replaced.
OEM Specs
Remanufactured components are thoroughly inspected upon reassembly to guarantee they are in top condition prior to being sold. It is essential when obtaining reproduced components to make sure they have undergone the proper testing and inspection procedures. On certain larger parts such as transmissions, steer axles and engines, OEM specification replacement components must be utilized.
The dealer of used lift trucks and components could guarantee that the reproduced parts have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of reproduced parts than the parts that were merely rebuilt.
