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New product lines are stored wherever there is extra room, not necessarily where it makes the most sense. Regularly handled items are separated due to storage handling requirements or to size. Due to increased business, Stock-Keeping Units or SKUs have proliferated. Replenishment and order-picking speeds are lessened due to bad lighting. The forklift fleet is too small and a lot more round trips are needed utilizing the same machine. Forklifts experience detours and slowdowns because of uneven floor surfaces and poor machine maintenance. Ineffective warehouse design often causes inefficient workflows and dead-end aisles.
There are 3 main areas to focus on if any of the mentioned problems seem familiar at your workplace, or if you are aware of ways to be much more efficient overall:
The layout of the shipping, receiving and storage areas: Direct the way your product flows by using a facility layout or by drawing a series of arrows. The best facilities offer a well-organized, single direction flow from receiving to shipping. If your arrows go in the opposite to the desired direction or double backwards in any spots or go in numerous different directions, then you have determined your inefficient spots.
Work to improve access to product destinations, reduce travel distances between destination and source, lessen bottleneck places when you have identified your trouble spots. This can be done by re-vamping any forklift and high-travel congestion places.
Cross-Docking? For items that quickly move throughout your facility, consider cross-docking options. The cross-docked inventory is not stored inside the warehouse. It is transported from inbound delivery almost directly to outbound shipping. Some of the consolidation and sorting is normally performed within the shipping areas. The simplest items to cross-dock are normally bar coded products with predicable demands and high inventory carrying expenses.
The Disadvantages of LPG Propane Forklifts
Some of the major disadvantages of LPG forklifts are that compared to diesel trucks include: they are not as effective in applications which need high and or constant duty drive line torque. These models have a liability exposure, because of the possibility of a fuel system leak while the truck is situated indoors. Moreover, operators must be trained on the safe use of propane fuel. The rearward visibility off of the counterweight's back end is limited. This is due to the propane tank's location.
In comparison to electric and diesel models, cost of fuel is higher with propane models. There are possible injury claims because of the frequency and weight that propane tanks are changed; about every 6 hours of usage unless the place has a bulk fill station situated there. Propane forklifts can be more difficult to start and run smoothly when they are utilized in cold temperatures. In remote locations, propane fuel is not always available at once. In the next few decades, the fossil fuel cost is estimated to climb dramatically. Consider and plan for overall repair maintenance costs, as well, as the entire cost of ownership to be the highest of the 3 options.
Depending on what your specific applications are, there is certainly a possibility that the LPG forklift units will be ideal for you. It is best to take into account your particular lifting requirements and loads as well as the kinds of environments you would be operating in so as to be certain that you invest in the best unit that will meet your requirements.
